Predictive Maintenance

Reduce downtime, increase machine availability and optimize maintenance and repair with EquipmentCloud®.

Predictive Maintenance in Equipment Manufacturing: Plan Service Before Breakdowns Happen

In many cases, machines are serviced only after they fail. That leads to unplanned, stressful, and expensive situations. Spare parts have to be sourced urgently, processes are disrupted, and service teams are deployed at the last minute.

The result: unexpected downtime, financial loss, and unhappy customers.

Predictive maintenance changes that. Instead of reacting, you act early. Faults are detected sooner, maintenance is scheduled proactively, and repair is integrated into operations without disruption. The foundation for this: monitoring and analyzing live machine data like alarms, events, and process value limits to plan and perform maintenance based on real conditions.

What Is Predictive Maintenance?

Predictive maintenance is a method that continuously monitors the condition of machines to detect potential failures early and schedule maintenance accordingly. The goal is to prevent unplanned breakdowns and extend machine life.

  • Maintenance often came too late. Machines suddenly stopped working, whether in aviation, rail, or automotive production, leading to shutdowns, missing parts and improvised fixes. That cost time, money and trust.

  • With EquipmentCloud®, you can see which maintenance actions are needed ahead of time and plan them based on real condition data. Your maintenance teams work in a structured way, downtime is prevented and processes run smoothly.

What Does Predictive Maintenance With EquipmentCloud® Enable?

With EquipmentCloud®, you bring structure to maintenance planning, and service becomes more predictable. Instead of scattered data and surprise failures, you have all the key info in one place — accessible anytime, from anywhere.

  • Early fault detection: Spot wear and issues before they happen, and plan service based on real-time machine data.
  • Streamlined communication: Keep all relevant info in one place, from service reports and configurations to maintenance history.
  • Efficiency for service teams: Your teams can focus on scheduled tasks, rather than constantly reacting to emergencies.
  • Faster response: Stay connected on the go with notifications sent to your mobile device. Respond instantly to key events.

The result: less downtime, smarter use of resources, and lower service costs.

Data-Driven Maintenance Instead of Guesswork

EquipmentCloud® gives you the tools to base your service decisions on continuous data analysis. Instead of fixed intervals, your actions are guided by the actual condition of each machine.

Icon Planned maintenance

Schedule maintenance based on production cycles with configurable service days and automated triggers from live machine data.

Cost control

Avoid costly last-minute repairs and boost the efficiency and profitability of your service teams.

Greater transparency

Custom dashboards show current machine status, open service tickets, and relevant KPIs at a glance.

Why Predictive Maintenance With EquipmentCloud®?

With EquipmentCloud®, you can also integrate machine learning using the built-in Python module to further improve predictive maintenance strategies and meet the demands of Industry 4.0.

The outcome: smoother workflows and minimal downtime.

You also position yourself as a long-term partner through data-driven insights and new digital services.

Ready for the next step?
Make the switch from reactive to predictive maintenance and improve your service for the long run.

  • Proactive service instead of last-minute emergencies
  • Data-based decisions for more efficiency
  • One central platform for all machine data
  • Access via web or native mobile app
[Martin Falsner Sales Manager Kontron AIS GmbH
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Martin Falsner
Sales Manager
Digitalization