Monitoring: Intelligent Monitoring and Visualization of Your Machines and Systems

Stay on top of alarms, states and production processes and make data-driven decisions to increase the overall equipment availability of your machines.

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Capture Machine Data Securely and Analyze It Centrally

The challenge: Secure, end to end and standardized data access.
In equipment manufacturing, live monitoring of machine data is critical for efficiency and availability. In practice, many manufacturers face five core hurdles:

  • Secure connectivity and IT security worldwide: After delivery, manufacturers encounter very different IT infrastructures with individual VPN and firewall rules, regional data protection laws, varying encryption standards and the interplay of on-premise systems with cloud access.
  • Integrate heterogeneous machine fleets: Different build years, technologies, incompatible data formats and missing standards for APIs and data structures make consistent connectivity and analysis hard.
  • Missing central data platform: Machine data is often captured only locally, not aggregated and not made available company-wide. A cross-plant view is missing.
  • Missing approval processes for live data: Operator consent often fails due to uncertainty, such as concerns about monitoring or intellectual property theft. Without clear agreements, access stays restricted.
  • Service organizations are not prepared: Many companies lack established processes and roles for working with live data. There are no clear responsibilities for data analysis, alarm management or real-time response.

With Monitoring from EquipmentCloud® you get a comprehensive central solution to capture machine data generically, visualize it clearly, analyze it across fleets and use it as a basis for preventive action.

Your Benefits With Monitoring

• Increase productivity: Detect bottlenecks early and optimize processes to prevent downtime.
• Easier troubleshooting: Identify and fix issues before they cause failures.
• Comparable performance: Define clear KPIs and compare machine performance directly.
• Automated notifications: Get alerted on critical events and respond immediately.

What Can You Achieve With Monitoring?

With the Monitoring module from EquipmentCloud® you monitor and analyze machine data in real time:

Systematic data analysis

Track alarms, states, process values and throughput centrally and efficiently.

Icon Custom KPI management

Create and monitor production KPIs tailored to FAT and SAT acceptance criteria.

 Comprehensive reporting and filters

Extract relevant data fast and build meaningful reports.

 Machine data history

Access full history to spot trends and optimization potential through deeper analysis.

 Basis for preventive action

Minimize downtime through data-based maintenance planning.

How Does Monitoring Work?

  1. Capture data: Collect machine data centrally on one platform via our low-code integration software FabEagle®Connect and our REST APIs.
  2. Analyze: Use powerful tools to reveal trends and anomalies.
  3. Decide: Make data-based decisions to optimize processes and maintenance.

Monitor, Analyze, Optimize: Monitoring for Your Machines and Systems

Maximize productivity, improve performance and build the foundation for data-based decisions with Monitoring.

[Martin Falsner Sales Manager Kontron AIS GmbH
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Martin Falsner
Sales Manager
Digitalization
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martin.falsner@kontron-ais.com
+49 351 2166 1625
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